Robotic grinding and polishing systems

deburring | grinding | polishing | serrating | sharpening

  

The Berger Gruppe offers a big range of robotic cells for different applications. The cells are employed amongst others in the cutlery, the tool and the foundry industry. Depending on the nature of workpiece, the robotic cell is equipped with different processing stations. Either the workpiece or the tool is robot-controlled.

robot-guided workpiece | robot-guided tool

The Berger Gruppe won the Robotics Award 2018 with a process chain of 33 interacting robot cells.

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Robotic cell with four belt grinding station and a magazine system for the machining of pliers and similar workpieces

Robotic cell with two belt grinding stations and a chain magazine for convex and edge grinding of wrenches and similar pieces

Robotic cell with two belt grinding stations, a flat bevel grinding machine and a rotary table magazine for the machining of secateurs and similar workpieces

Robotic cell with two belt grinding stations and a belt feeding system for the machining of hammer heads and similar workpieces

Robotic cell with four belt grinding stations, a polishing station, a laser measuring system and a chain magazine for the machining of chisels and similar workpieces

Robotic cell with one belt grinding station and two polishing stations for sharpening and polishing of knife blades

Robotic cell with two belt grinding stations for contour grinding of knife blades and similar workpieces

Robotic system for serrating knife blades with a a toothed chopper disk

Robotic grinding cell with four belt grinding stations for facet grinding of coated scissors

Robotic grinding cell with four belt grinding stations for the machining of scissors and similar workpieces

Robotic cell with four belt grinding stations and a headstock for the machining the outer contour of scissors wit high material removal

Robotic cell with four belt grinding stations, a peripheral grinding machine of the series PH/PB2-CNC, a laser measuring system and a chain magazine for the machining of scissors and similar workpieces

Robotic cell with two belt grinding stations and flat bevel grinding machine for back and surface grinding of scissors

Robotic cell with two belt grinding stations and a magazine system for flat grinding of handles

Robotic cell with three polishing stations for polishing of knife handles and similar workpieces

Robotic cell with six belt grinding stations for grinding knife handles and similar workpieces

Robotic cell with five belt grinding stations and one milling station for milling and flat grinding of knife handles and similar workpieces

Robotic cell with two belt grinding stations and one sharpening station for the machining of manicure instruments and similar workpieces

The robotic cell with four belt grinding stations designed for the machining of forceps and similar workpieces

Fully automatic robot plant for polishing the inner side and the shell surface of hollow-ware.

Robotic grinding and polishing station with two belt grinding stations and one polishing station for the machining of pots, pans and similar workpieces

Robotic grinding and polishing station designed for the machining of cast iron lids and similar workpieces

Robotic grinding and deburring cell with two belt grinding stations and one deburring station for the machining of cast iron parts such as cast iron pots

Robotic polishing cell with two polishing stations for the machining of artificial hip joints and similar workpieces

Robotic station with four belt grinding stations and a polishing station for grinding and polishing of surgical tweezers

Robotic sharpening cell with double-sided sharpening station for the machining of disposable blades and micro scissors

Robotic grinding and polishing cell with one grinding station, one polishing station and one laser measuring station for the machining of screen baskets and similar workpieces

Robotic cell with five processing stations  installed on a CNC rotary table for grinding and deburring workpieces

Robotic cell designed for machining circular knives with a diameter of 70 to 200 mm

Robotic deburring cell with three milling and brushing spindles for the machining of pressure casting and steel casting parts

The robotic cell RSP/5F/3R machines casting parts with up to five tools.

Description

Grinding station equipped with a special robotic gripper and designed for the machining of large workpieces

The fully automated robot cell is designed for deburring large-volume workpieces.

The feeding is carried out by the customer via a loading and unloading position. From then on, the workpiece is machined fully automatically

The belt grinding station of the BSS series is specially designed for use in robot cells. It can be equipped with various options.

The P series polishing station is specially designed for use in robot cells. Depending on the application, polishing wheels with different widths and diameters are used.

The SS series grinding station is used in robotic grinding and polishing cells. Machining is performed via a cup wheel driven by a headstock.

CNC sharpening machine with up to three axes for sharpening blades and mounted knives

The coolant installations can be combined with grinding machines or robotic processing cells. The design depends on the requirements.

A cleaning system can be integrated into a robotic grinding and polishing station for cleaning and drying individual workpieces.

The robotic cells can be equipped with different kind of magazine systems depending on the shape of the workpiece.