Automobilindustrie
Roboter Entgraten und Bandkantenbearbeitung für die Automobilindustrie
Die Berger Gruppe bietet folgende Produktionsprozesse für die Automobilindustrie an:
- Robotersysteme mit robotergeführtem Werkzeug
- Bandkantenbearbeitungsanlagen
- Nutenziehmaschinen
- Profilier- und Wälzschlagzentren
Entgraten von Druckguss
Aluminium-Gussteile wie z. B. Zylinderköpfe können mit Hilfe von Robotersystemen entgratet werden. Bei der Bearbeitung von z. B. Zylinderköpfen aus Druckguss ist ein präzises und definiertes Entgraten entscheidend. Die entgrateten Kanten sollten 0,3 bis 0,5 mm breit sein, um eine maximale Größe der Dichtflächen sicherzustellen.
Die Roboterstation ist mit rotierend angetriebenen Werkzeugen wie Fräs- und Schleifstifte, Schleiffächerscheiben oder Bürsten ausgerüstet.
Bandkantenbearbeitung zur Herstellung von Gleitlagerbuchsen
Durch Kantenbearbeitung wird das Band für die Herstellung von Gleitlagerbuchsen und Halblagerschalen optimiert. Es wird bereits am laufenden Band bei 100 m/min eine Kostenminderung erzielt.
Fünf Operationen werden in der Anlage durchgeführt: Dicken- und Breitenkalibrierung, Strehlen von jeweils zwei Winkelfasen oben und unten und Ölnuten ziehen.
Series RSP/5F >
Deburring of pressure casting / steel casting
Robotic deburring cell with three milling and brushing spindles for the machining of pressure casting and steel casting parts
Series RSP/5F/3R >
Deburring and milling of pressure die castings
The robotic cell RSP/5F/3R machines casting parts and similar workpieces with up to five tools.
Series UNO >
Strip edge trimming machine
Strip edge trimming machine working with one tool each side. It’s designed for the deburring of the strip edge or for simple contours at the strip edge.
Series DUO >
Strip edge trimming machine
The strip edge trimming machine of the series DUO works with 6 tools. Often the DUO is integrated into tube production lines to optimize the weld seam.
Series TRIO >
Strip edge trimming machine
The TRIO strip edge trimming machine works with up to 9 tools achieving even complex contours at the strip edge.
Series QUATTRO >
Strip edge trimming machine
The QUATTRO strip edge trimming machine is one of the biggest strip edging machines in the modular system of JULIUS. It achieves any contour required with 12 tools.
Series QUINTO >
Strip edge trimming machine
The QUINTO strip edge trimming machine is one of the biggest strip edging machines of the modular series working with 15 tools.
Series BKB/Kompakt >
Strip edge trimming machine for heavy duty
The BKB/Kompakt is designed for maximum material removal at each tool, which ensures that even complex contours with wide bevels can be machined on strip with heavy cross sections or hard material.
Series BHR/DUO >
Basic strip edge trimming line
The strip edge trimming line of the series BHR/DUO is equipped with a DUO strip edge trimming machine, de- and a re-coiler. It is the basic line of the modular series.
Series BHR/TRIO >
Strip edge trimming line with 9 tools
Strip edge trimming line with a TRIO strip edging machine, a de- and a re-coiler and a strip width measuring system. The line machines strip edges with up to nine tools.
Series BHR/QUATTRO >
Strip edge trimming line with 12 tools
Strip edge trimming line with a strip edging machine of the serie QUATTRO, levelling, measuring and strip tension systems. The line is designed for the machining of complex contours an strip edges.
Series BHR/QUINTO >
Strip edge trimming line with 15 tools
Strip edge trimming line with strip edging machine of the series QUINTO, levelling, brushing and calibrating machines as well as measuring and strip tension technique. The line is designed for machining complex contours also on thick and/or smooth strips.
Series BHR/BKB/Kompakt >
Strip edge trimming line for heavy duty
The strip edge trimming line of the series BHR/BKB/Kompakt is designed for the machining of wide and thick strips when a lot of material has to be removed at each tool.
Series NU >
Grooving machine
With one tool the grooving machine of the series NU removes a layer of coating from the strip surface. The tool can be adjusted vertically and horizontally.
Series TRINU >
Grooving machine for up to 3 grooves
The grooving machine of the series TRINU draws up to three grooves into the strip surface with a max. distance of 10 mm (0.39") (in case of three grooves) or 20 mm (0.79") (in case of two grooves).
Traverse winding systems >
Traverse winding system and decoiler and the recoiler side
Julius offers traverse winding systems at the recoiler and the decoiler side. It is possible to run in three ways – either from coil to spool, or from multicoil to spool or from spool to spool.
Winding and multicoil systems >
Decoilers and recoilers with and without multicoil system
Decoilers and recoilers can be equipped with a strip tension system, a multicoil system and a traverse winding system. The coilers are integrated into strip processing lines.
Brushing machines >
Brushing machines for strip edge trimming lines
The brushing machines of the series BS remove the dirt particles from the strip surface. They are designed to be integrated into strip edge trimming lines.
Series LP110-CNC >
Profile generating center
The profile generating center of the series LP110-CNC streamlines the machining processes in the field of polygonal generating and tooth profiling.
Series LP130-CNC >
Profile generating center
The profile generating center of the series LP130-CNC is conceived for medium and heavy-duty machining of polygons, special shapes and radial profiles.