Robot system – RSP/1B/1R series for grinding castings

RSP/1B/1R: GRINDING OF CASTINGS

The robot grinding station of the RSP/1B/1R series is designed for grinding cast parts.

The station is equipped with:

• CNC rotary table, designed for a workpiece weight of up to 3,000 kg
• 180° rotary table with hydraulic lifting and lowering of the device and positioning offset by 180° to the workpiece feed
• ABB robot type IRB 6660, 205 kg
  ABB force control
• Collision detection
• Laser distance sensor for automatic workpiece measurement after tool change, measurement of programmable, part-specific reference points before and after machining; finished part measurement and storage of data as *.csv file via interface on IPC for documentation and quality control; laser distance sensor mounted in housing with overpressure for protection
• Finished part measurement: automatic measurement of the machined castings after the grinding process and before clamping and creation of a measurement report
• Measuring accuracy with reference points +/- 0.1 mm
• Tool wear measurement in combination with Force Control
• Interface to the BDE system in conjunction with six potential-free inputs and outputs
• Extraction and separation of stainless steel grinding dust by filter system with automatic cleaning