BERGER GROUP
Our services
Berger Gruppe Service
Check-up, service, optimization and training
Customer focus and sustainability are central to the Berger Gruppe’s corporate philosophy. This results in a commitment to top quality machines and systems and to extending their service life through repair and maintenance services. 14 service employees repair and maintain Berger machines and integrate upgrades and optimizations into existing systems – via remote maintenance or on site.
We are proud of the fact that systems installed more than 30 years ago are still in operation around the world today.
Our service team is available for you at +49 202 247 42-75 or service@bergergruppe.de.
Machine check-up and service
Upgrade: CNC control and drive technology
Upgrade: Robotics measurement technology
Mechanical overhaul
Training and courses
Machine check-up contract for customers for machines and systems
Term from conclusion of contract: 12 months
Billing is per system.
Scope of services:
- On-site visit by a technician for 1 1/2 working days during the term of the contract
- Detailed elaboration of the actual condition and recommendations for maintenance by technicians after the visit
FLAT RATE FOR MACHINE CHECK-UP (ONE-OFF)
Scope of services:
- On-site visit by a technician for 1 1/2 working days during the term of the contract
- Detailed elaboration of the actual condition and recommendation for maintenance by technician after visit
SERVICE CONTRACT
Extension of the machine check-up contract to include additional services
Additional services of the service contract:
- 60 minutes TeamViewer
- Service/month
- 60 minutes telephone service/month
- Express delivery for parts without surcharges
- Preferential treatment for service/installation
- Benefits of the check-up contract
Upgrades for KEBA/ANDRONIC control systems in conjunction with Berger Gruppe grinding machines
UPGRADE: CNC CONTROL AND DRIVE TECHNOLOGY
for KEBA/ANDRONIC control units in conjunction with grinding machines from the Berger Gruppe
MS-DOS ON KEBA/ANDRONIC 3060+ WITH WINDOWS 10
- a) Dual or single control with manual loading and unloading
- b) Dual or single control with loading and unloading in conjunction with robot
Services
MS-DOS ON KEBA/ANDRONIC 3060+ WITH WINDOWS 10
A) DUAL OR SINGLE CONTROL WITH MANUAL LOADING AND UNLOADING
Scope of services:
- CNC control
- Machine control panel
- TFT screen
- Patch cable
- USB Ranger
- Profibus
- 12 digital inputs, 12 digital outputs
- Creation of CNC/SPS programs
- Creation of circuit diagram/documentation
- On-site assembly (without training)
B) DUAL OR SINGLE CONTROL WITH LOADING AND UNLOADING IN CONNECTION WITH ROBOT
Scope of services:
as described under a) with additional signals for robot communication and extended programming
KEBA/ANDRONIC 2060 XP ON ANDRON/LTI 3060+ WITH WINDOWS 10
- Dual or single control with manual loading and unloading
Services
KEBA/ANDRONIC 2060 XP ON KEBA/ANDRONIC 3060+ WITH WINDOWS 10
Dual or single control with manual loading and unloading
Scope of services:
- CNC control
- Patch cable
- USB Ranger
- Creation of CNC/SPS programs
- Creation of circuit diagram/documentation
- On-site assembly (without training)
KKEBA/ANDRONIC 3060 XP ON KEBA/ANDRONIC 3060+ WITH WINDOWS 10
Dual or single control with manual loading and unloading
- Dual or single control with manual loading and unloading
Services
KEBA/ANDRONIC 3060 XP ON KEBA/ANDRONIC 3060+ WITH WINDOWS 10
Dual or single control with manual loading and unloading
Scope of services:
- CNC upgrade kit to Windows 10
- Creation of CNC/SPS programs
- Creation of circuit diagram/documentation
- Instructions for installation by the customer
DRIVE TECHNOLOGY INDRADRIVE
Services
SERVICE CONCEPT OF THE BERGER GROUP
Measures to ensure production safety
BOSCHREXROTH/INDRAMAT – RETROFIT ON INDRADRIVE
- Ensuring service over the entire life cycle of the machine
- DIAX02 drives (DDS02.1/03.1 modular)
- DIAX02 motors (MDD/MKD)
or
BOSCHREXROTH/INDRAMAT – RETROFIT ON INDRADRIVE
- Ensuring service over the entire life cycle of the machine
- Eco-Drive drives (DKC01.1 to DKC11.1)
- Eco-Drive motors (MKD)
is replaced by
DRIVE TECHNOLOGY INDRADRIVE
- Switch cabinet savings of up to 100
- Up to 90 % less cabling required
- Up to 100 % less energy consumption for enclosure cooling
UPGRADE: MEASUREMENT TECHNOLOGY FOR ROBOTICS
CYCLE TIMES – OPTIMIZATION
Checking the cycle, measuring and processing times of CNC grinding machines or robot systems based on a video created by the customer and produced by one of our process specialists.
Result: Recording of optimization potentials and coordination of further steps through a detailed report
UPGRADE OF OUR KNIFE GEOMETRY MEASUREMENT FOR SHARPENING MACHINES
Upgrading your existing “sharpening” measuring technology with mechanical probe and laser to the latest dual laser technology.
Result: Increased productivity through reduced measuring time and improved quality.
Services
UPGRADE: “SHARPEN” MEASUREMENT TECHNOLOGY
Scope of services:
- Double laser measuring station incl. mechanical attachments
- Integration into robot program
- Creation of circuit diagram/documentation
- On-site installation and instruction by technicians in the measurement program area
UPGRADE OF OUR KNIFE HANDLE AND PLIERS GEOMETRY MEASUREMENT WITH DUPLEX CAMERA SYSTEM
Upgrade your existing “handle processing/contour processing” measurement technology to the latest duplex camera system
ResultIncreased productivity by reducing measuring times and increasing quality
Services
UPGRADE: KNIFE HANDLE AND PLIERS GEOMETRY MEASUREMENT WITH DUPLEX CAMERA SYSTEM
Scope of services:
-
Double camera station incl. lens and lighting as well as mechanical attachments
-
Industrial PC incl. TFT display, keyboard and evaluation software
-
Measuring program for task (e.g. measuring riveted handles or grinding telephone pliers)
-
Integration into robot program
-
Creation of circuit diagram/documentation
-
On-site installation and instruction by technicians in the measurement program area
UPGRADE LASER AND CAMERA MEASUREMENT TECHNOLOGY
Inline inspection system for checking the production part of individual workpieces in robot sharpening cells
Result: Quality control when machining individual workpieces
- Inspection of the individual workpiece after processing
ANGULAR BLADE INSPECTION SYSTEM (ABISY)
Inline inspection system for quality assurance in the grinding process of steel strip and in robot cells after the grinding process, consisting of
- Two camera measuring systems
- LED system
MECHANICAL OVERHAUL OF THE FEED
Mechanical overhaul of feeders BG/PLM with ball screw in X-axis / version
“inclined bed”
- Instructions for disassembly of the feeders by the customer
- Dismantling the feeders in Wuppertal
- Cleaning
- Replacing the ball screws for X, Y and Z axes
- Regrinding/scraping the guides
- Checking the gate pivot point
- Checking the A-axis gearbox (without replacement)
- Checking the counter bearing A-axis (without replacement)
- Checking the central lubrication system, including repairing the lines and distributors if necessary
- Measurement protocol
- Provision for assembly by the customer
- Instructions for mounting the feeders by the customer
In principle, overhauls/repairs in the headstock or rotary table or rotary table gearbox area can be offered for different series by arrangement.
TRAININGS AND COURSES
1. ABB BASIC COURSE: PICK AND PLACE
- 2 training days on site
2. ABB BASIC COURSE: ROBOTSTUDIO
- 2 training days in Wuppertal/training center for two employees
3. TRAINING BERGER GRINDER KEBA/ANDRONIC IN CONNECTION WITH BG
- 1 day theory in Wuppertal/training center for two employees
- 2 days practice in connection with demonstration machine for two employees
4. TRAINING BERGER MAINTENANCE
- 1/2 day theory in Wuppertal/training center for two employees
- 1 day practice in connection with demonstration machine for two employees