{"id":7401,"date":"2026-04-13T11:51:27","date_gmt":"2026-04-13T09:51:27","guid":{"rendered":"https:\/\/bergerwp.co-de.de\/soluciones\/soluciones-proceso-de-produccion-de-piezas-fundidas-y-forjadas\/"},"modified":"2026-05-28T11:36:34","modified_gmt":"2026-05-28T09:36:34","slug":"soluciones-proceso-de-produccion-de-piezas-fundidas-y-forjadas","status":"publish","type":"page","link":"https:\/\/www.bergergruppe.de\/es\/soluciones\/soluciones-proceso-de-produccion-de-piezas-fundidas-y-forjadas\/","title":{"rendered":"Soluciones – Proceso de producci\u00f3n de piezas fundidas y forjadas"},"content":{"rendered":"

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Proceso de producci\u00f3n <\/span><\/b>de piezas fundidas y forjadas<\/span> <\/span><\/b><\/h1>\n

Como parte de la cadena de procesos de fabricaci\u00f3n de piezas de fundici\u00f3n y forja, el Berger Gruppe ofrece soluciones para una gran parte de los pasos de producci\u00f3n. Las soluciones de automatizaci\u00f3n, as\u00ed como los procesos de rectificado y desbarbado, constituyen el n\u00facleo de la gama de productos. <\/p>\n

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Alimentaci\u00f3n y retirada de piezas <\/span> <\/h2>\n

Las piezas se introducen mediante cintas transportadoras y se retiran de nuevo tras su procesamiento.<\/p>\n

Un sistema de medici\u00f3n por c\u00e1mara integrado en el sistema mide la posici\u00f3n de las piezas
\ny transfiere los datos al robot de procesamiento. \u00c9ste agarra la pieza y la alimenta a la estaci\u00f3n de procesamiento
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Fresado de <\/span>piezas fundidas<\/span><\/h2>\n

La c\u00e9lula robotizada est\u00e1ndar que se muestra aqu\u00ed est\u00e1 dise\u00f1ada para procesar piezas fundidas en moldes permanentes. Las piezas suministradas por el cliente se toman mediante una mesa giratoria CNC con una posici\u00f3n de mecanizado y una posici\u00f3n de carga y descarga. Esto significa que la carga, la descarga y el mecanizado pueden realizarse en paralelo. La pieza se reposiciona durante el mecanizado mediante un eje giratorio adicional integrado en el controlador del robot. <\/p>\n

Hay cinco herramientas montadas en un cabezal multiherramienta, que se seleccionan en funci\u00f3n de la operaci\u00f3n de mecanizado.<\/p>\n

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custom_padding_phone=\u00bb|||0px|false|false\u00bb custom_css_main_element=\u00bbdisplay: flex;||flex-wrap: wrap;\u00bb locked=\u00bboff\u00bb global_colors_info=\u00bb{}\u00bb][et_pb_column type=\u00bb1_2″ _builder_version=\u00bb4.27.4″ _module_preset=\u00bbdefault\u00bb global_colors_info=\u00bb{}\u00bb custom_css_main_element_last_edited=\u00bbon|phone\u00bb custom_css_main_element_phone=\u00bborder:1;\u00bb custom_css_main_element_tablet=\u00bborder:1;\u00bb][et_pb_image src=\u00bbhttps:\/\/www.bergergruppe.de\/wp-content\/uploads\/2026\/04\/putzen-und-entgraten-von-gussteilen.webp\u00bb alt=\u00bbLimpieza y desbarbado de piezas fundidas\u00bb title_text=\u00bbdesbarbado\u00bb align=\u00bbright\u00bb align_tablet=\u00bbcenter\u00bb align_phone=\u00bbcenter\u00bb align_last_edited=\u00bbon|tablet\u00bb _builder_version=\u00bb4.27.4″ _module_preset=\u00bbdefault\u00bb width_tablet=\u00bb100%\u00bb width_phone=\u00bb100%\u00bb width_last_edited=\u00bbon|phone\u00bb 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Limpieza y desbarbado de piezas de fundici\u00f3n<\/span><\/h2>\n

La c\u00e9lula robotizada de nuevo desarrollo y gran universalidad est\u00e1 dise\u00f1ada para el pulido de fundici\u00f3n y mecanizado de superficies de piezas de hasta 100 kg de peso con geometr\u00edas complejas. El objetivo del proceso de mecanizado es la eliminaci\u00f3n uniforme de al menos 1 mm de espesor de material de toda la superficie de la pieza a mecanizar. El contenido innovador del proceso aqu\u00ed presentado reside en la combinaci\u00f3n de la tecnolog\u00eda de sensores de fuerza-par con el mecanizado de superficies complejas definidas en 3D y un control de fuerza constante ortogonal a la superficie con compensaci\u00f3n simult\u00e1nea del desgaste de la herramienta. <\/p>\n

Los planos de dise\u00f1o en 3D de las piezas se leen mediante el software CAM y las trayectorias necesarias del robot se programan fuera de l\u00ednea, con lo que las trayectorias de las herramientas se calculan en c\u00f3digos de seis o varios ejes. El reto de esta innovaci\u00f3n resid\u00eda en el uso de herramientas abrasivas, ya que durante el mecanizado no s\u00f3lo cambia la circunferencia de la pieza, sino tambi\u00e9n el di\u00e1metro de la muela abrasiva. <\/p>\n

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Desbarbado<\/span> de piezas de gran volumen<\/h2>\n

La c\u00e9lula robotizada totalmente automatizada est\u00e1 dise\u00f1ada para desbarbar piezas de gran volumen, por ejemplo, de fundici\u00f3n gris. La pieza se coloca en una mesa giratoria CNC para procesarla dentro del centro de producci\u00f3n. El eje de la mesa giratoria est\u00e1 totalmente integrado en el controlador del robot. La pieza se mecaniza con distintas herramientas giratorias, como un disco abrasivo o una fresa.<\/p>\n

El cambio de herramienta se realiza en funci\u00f3n de la tarea de mecanizado y tiene lugar desde un almac\u00e9n de cambio. El procesamiento se prepara mediante programaci\u00f3n offline, por ejemplo, a trav\u00e9s de RobotStudio. El robot est\u00e1 equipado con un sistema de sensores de fuerza-par para poder procesar los contornos casi a la perfecci\u00f3n. Gracias a la tecnolog\u00eda de medici\u00f3n adicional, esta c\u00e9lula robotizada puede ofrecerse como una soluci\u00f3n llave en mano.<\/p>\n

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text_text_color__hover_enabled=\u00bbon|desktop\u00bb text_text_color__hover=\u00bb#575757″]<\/p>\n

Control de calidad de las piezas fundidas<\/span><\/h2>\n

Con la ayuda de c\u00e1maras o sondas mec\u00e1nicas, las piezas pueden medirse antes o despu\u00e9s del mecanizado e influir as\u00ed en el programa de mecanizado.<\/p>\n

Ejemplos de aplicaci\u00f3n:<\/strong><\/p>\n

    \n
  • Medici\u00f3n 3D con palpador<\/strong><\/span><\/li>\n
  • Topograf\u00eda 3D con c\u00e1mara<\/strong><\/span><\/li>\n
  • Compensaci\u00f3n de las tolerancias de la pieza mediante sistema de medici\u00f3n por c\u00e1mara<\/strong><\/span><\/li>\n
  • Sistema de medici\u00f3n por c\u00e1mara con interfaz gr\u00e1fica para la medici\u00f3n de piezas<\/strong><\/span><\/li>\n<\/ul>\n

    [\/et_pb_text][et_pb_button button_url=\u00bbhttps:\/\/www.bergergruppe.de\/produkt-kategorie\/automation-prozesstechnik\/prozessueberwachung\/messtechnik-programmieren\/\u00bb button_text=\u00bbM\u00e1s\u00bb _builder_version=\u00bb4.27.4″ _module_preset=\u00bbdefault\u00bb custom_margin=\u00bb2vh|0px|0px|2vw|false|false\u00bb custom_margin_tablet=\u00bb0vh|0px|0px|2vw|false|false\u00bb custom_margin_phone=\u00bb0vh|0px|0px|2vw|false|false\u00bb custom_margin_last_edited=\u00bbon|desktop\u00bb custom_padding=\u00bb||||false|false\u00bb global_colors_info=\u00bb{}\u00bb][\/et_pb_button][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=\u00bb4.27.4″ _dynamic_attributes=\u00bblink_option_url\u00bb _module_preset=\u00bbdefault\u00bb module_alignment=\u00bbcenter\u00bb link_option_url=\u00bb@ET-DC@eyJkeW5hbWljIjp0cnVlLCJjb250ZW50IjoicG9zdF9saW5rX3VybF9wYWdlIiwic2V0dGluZ3MiOnsicG9zdF9pZCI6IjQ2MSJ9fQ==@\u00bb global_colors_info=\u00bb{}\u00bb][et_pb_column type=\u00bb4_4″ _builder_version=\u00bb4.27.4″ _module_preset=\u00bbdefault\u00bb global_colors_info=\u00bb{}\u00bb][et_pb_icon font_icon=\u00bb#||divi||400″ icon_width_tablet=\u00bb52px\u00bb icon_width_phone=\u00bb32px\u00bb icon_width_last_edited=\u00bbon|phone\u00bb _builder_version=\u00bb4.27.4″ _module_preset=\u00bbdefault\u00bb custom_margin=\u00bb0px|0px|0px|0px|false|false\u00bb custom_padding=\u00bb0px|0px|0px|0px|false|false\u00bb global_colors_info=\u00bb{}\u00bb][\/et_pb_icon][et_pb_text _builder_version=\u00bb4.27.4″ _module_preset=\u00bbdefault\u00bb text_font=\u00bb|||on|||||\u00bb text_text_color=\u00bb#4BB79B\u00bb module_alignment=\u00bbcenter\u00bb custom_margin=\u00bb0px|0px|0px|0px|false|false\u00bb custom_padding=\u00bb0px|0px|5vh|0px|false|false\u00bb custom_padding_tablet=\u00bb0px|0px|5vh|0px|false|false\u00bb custom_padding_phone=\u00bb0px|0px|5vh|0px|false|false\u00bb custom_padding_last_edited=\u00bbon|desktop\u00bb global_colors_info=\u00bb{}\u00bb]<\/p>\n

    Volver a las soluciones<\/p>\n

    [\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>\n","protected":false},"excerpt":{"rendered":"

    Proceso de producci\u00f3n de piezas fundidas y forjadas Como parte de la cadena de procesos de fabricaci\u00f3n de piezas de fundici\u00f3n y forja, el Berger Gruppe ofrece soluciones para una gran parte de los pasos de producci\u00f3n. Las soluciones de automatizaci\u00f3n, as\u00ed como los procesos de rectificado y desbarbado, constituyen el n\u00facleo de la gama […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":7242,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"folder":[],"class_list":["post-7401","page","type-page","status-publish","hentry"],"acf":[],"yoast_head":"\nSoluciones - Proceso de producci\u00f3n de piezas fundidas y forjadas - Berger Gruppe<\/title>\n<meta name=\"robots\" content=\"noindex, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<meta property=\"og:locale\" content=\"es_ES\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Soluciones - Proceso de producci\u00f3n de piezas fundidas y forjadas - Berger Gruppe\" \/>\n<meta property=\"og:description\" content=\"Proceso de producci\u00f3n de piezas fundidas y forjadas Como parte de la cadena de procesos de fabricaci\u00f3n de piezas de fundici\u00f3n y forja, el Berger Gruppe ofrece soluciones para una gran parte de los pasos de producci\u00f3n. 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